Finally here: Iso Horn buttons!!

It’s been a long road to have these manufactured the right way but in the end our efforts got rewarded big time! I have been keeping you updated on the process and how I had to reject the first production run of these. But the manufacturer (USA made) understood my complaints and reworked the molds and process and the result is no more than stunning. I decided on manufacturing the two most popular of the three versions and will thus be able to supply most of the Isos who need one.

They are perfectly factory correct in every detail and will complete any restoration. We made sure the gold and silver have the correct tone and shine while making sure the whole unit has an even better UV-stability than the originals. Because Isos own horn button production shows some dimensional tolerances I also had a limited amount of horn button beds made – just in case there is any doubt these buttons will fit your car. However, in 99% of all cases they will fit and they only need replaced when yours is broken or worn out.

I will try to get them up on my site as soon as I can so some of these can be used as a unique Christmas present. Thank you everybody involved in this project – another journey with a great ending!

Looking back at 2018 Monterey Car Week.

Finally time for an update!!

We have had some time to relax after the hectic Monterey Car Week. The Iso insiders already knew I was working on getting the unbelievable Grifo #405 ready to be shown. This car was found in Oregon after being stored for 38 years in a humid environment, never moved from it’s position other than finally moved from an open pole barn to a concrete building. Not on it’s own power, the motor and brakes were locked up and basically the car was unsafe when found. It had a total of 005950 Miles racked up before being stored. It was my intention to show it in the Preservation Class at Pebble Beach. After several discussions with the “judges” I decided to not change anything about the car until it was shown on the lawn… Unfortunately on April first (no joke) I received a letter from the “committee” explaining that without further given reasons this Grifo would not be accepted in their Preservation Class. So I had 4 months to get the car ready for Monterey Week!

First I had to pull the motor because it was just a lump of rust and it was seized – water had been running into it and I wasn’t able to turn it even with the tallest wrench.

To just get an idea of what humidity does to a car take a look in the trunk. (Which I called a bio-hazard) The aluminum vent tube form the gas tank was corroded off the tank – it had to be rewelded to be safe and functional.

At the same time I opened the transmission and found the owner hasn’t been too nice on the synchros. I put in original ZF parts and the motor received new bearings, seals and gaskets but stayed as standard as it was. No modifications, all clamps and hoses were either restored or exchanged for OEM ones. Built to 1973 Mustang specs, with it’s unique dual point distributor – it was soon ready to rumble!

Talking about rumble: this Grifo still had it’s factory original exhaust system! So I restored it and this is now the only Grifo I know of with a factory exhaust system.

While the drive train was out I could tackle the body and suspension parts and get the engine bay ready for serious detail work. All steering, cooling, electrical and brake parts were restored to stock configuration. Even the hood springs got their cloth liner back.

All components got powder coated and all usable hardware was cad plated – luckily my daughter June we on vacation to help me figure out the mess I made with the nuts and bolts, hahaha!! She learned when she was just 7 or 8 so she’s used to it.

I turned everything from a rusted pile into a factory new look, complete with all new bushings, bearings and shocks.

The paint itself was left untouched, my “dent-guy” Steve made sure the old “mechanics dents” were taken care of and the panels are straight like new. Cheers Steve Brown!

The drive train was put back, everything restored like factory specs and the first test run was done 8 days before Monterey Car week began!

The interior was taken out and the rodent nests removed, it needed a new headliner because that’s where they lived. The bumpers were straightened, all stainless polished and a few days before Monterey I was still mounting the bumpers.

The car was scheduled to be on the lawn in Monterey Saturday morning but Friday night the trucked called me to tell me his truck broke down – I had to figure out how to get the car to Monterey! After a long night of phone calls and not being able to hire anyone to pick it up I decided to take it out of the trailer and make it’s first test drive right up to the lawn! To make a (very!) long story short; it got there in good order and we had time to detail it for the show. It was shown with fully original interior (except new headliner), fully original paint, wheels, tires, exhaust system and sheet metal.

Needless to say – it was a great success! We had 8 Isos on the lawn – one of the biggest attendances the last few years. Grifo 405 won Second in class and a First prize with the Iso-Bizzarrini Club. The people I spoke to about the car all agreed that this Grifo is very unique and the Iso community is better off because it still exists.

Ricky got his prize later at the Iso-Bizzarrini dinner after a job well done supervising me in the shop. What a great experience to have been part of the resurrection of Grifo 405! Thank you for everybody who attended, gave their input and enjoyed it as much as I did!

ISO RIVOLTA HORN BUTTONS

ISO RIVOLTA HORN BUTTONS

As many of you already heard I have decided to reproduce the (rarer-than-hens-teeth) horn buttons for Iso Rivolta cars. To keep the production as efficient as possible we chose to use two of the most often used designs. This is the early “Horseshoe” design and the “Griffon” which is used on several models including Grifo. I decided to also have the underlying bed reproduced as they are often cracked or worn. For this I provided the very best examples I had collected through the years for each style and after several quality checks in December 2017 the complete batch was cast. Their fit was perfect and I was happy to tell them to go ahead with the coloring.

The coloring is a three step project, it involves gold metallic, gloss black and chrome – in three separate steps. This week I received the first sample that used the gold color we need in the correct hue and shine! This was a big step forward. We will now focus on the masking for the chroming process. I’m excited and hope to update you soon on any further progress!!

Restoration Chronicles: Iso Fidia – Disassembly 3

It’s Christmas time and I have a bit of time to update my site. The work on the Iso Fidia is progressing next to the finish of the restoration of a 1955 Porsche (Pre-A) 356 Speedster. Here you can see how Ricky at disassembly concentrating on the wiring while I tackled the engine compartment. This is the original motor the car was delivered with: a 1969 March 21 casting Corvette L-46 350 V8. The Iso company used very good motors for their cars, this 350 horse L-46 is just one step down from the legendary (mechanical lifter) LT-1. (It only needs another intake, cam and carb – it still had pressed in rocker studs) The heads were the same 2.02 heads as the LT-1 and this motor could really open up!

Through the years several things got changed but nothing I can not reverse back to original. When I inspected the car in 2002 my main complaint was the lower end knock it had when seriously revved and yes – it still had it! ­čśÄ But, it will be rebuilt with better internals than factory – the outside will stay fully stock. Fortunately major items like water pump, manifolds and starter were still the original 1969 units. The transmission is the original Muncie 4-speed and there was a noticeable hard spot in shifting which later showed explained itself once I had it open.

I had to cut up the exhaust system as it was fully welded so did not clear the frame and had the wrong mufflers welded into the wrong position. These engines do not come out easy, it takes 3 people and a LOT of tricks to do this! Especially in Fidias there are clearance problems with the distributor and clutch system, sometimes I ask myself how they did it in the factory. I am specifically showing the motor mounts: these are the original (worn out) units and because of the power steering Iso had to cut a corner off the LH one to make it fit. I found out the hard way 8-).

Once the┬ámotor was out, the true scope of what damage a quick paint job can do came out: the gloss black paint covered everything! Not only sheet metal but wiring, relays, brake system, steering – they just shot whatever they could reach. Fortunately, some of the original wiring colors could still be seen. Lots of Mickey Mouse “repairs” which are because original parts could not be sourced.

Now there is a lot of weight off the car, the next items that will be tackled are underpinnings, interior and wiring.

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